Methods for Balancing and Control of HVAC Hydronic system

Here, I’m going to sum up a more elaborated article on the subject which was originally written in Persian language and is available at:

https://mahmoudiamirreza.ir/fa/2021/03/15/%d9%85%d9%82%d8%a7%db%8c%d8%b3%d9%87-%d8%b1%d9%88%d8%b4-%d9%87%d8%a7%db%8c-%d9%85%d8%ae%d8%aa%d9%84%d9%81-%da%a9%d9%86%d8%aa%d8%b1%d9%84-%d9%88-%d8%a8%d8%a7%d9%84%d8%a7%d9%86%d8%b3%db%8c%d9%86%da%af/

Basically, selecting an approach for balancing a large-scale hydronic HVAC system depends on various parameters, e.g.

  • system size,
  • complexity,
  • variable/constant flow system
  • required level of balancing
  • required level of control
  • the budget

I believe that, all in all, the following table sums up the methods available to balance a HVAC hydronic system, having control aspects in mind. For each and every approach, merits and demerits are listed for you to be able to select the one that fits your own project:

Pumping
System
CostControl
Quality
Balancing
Quality
Energy
Efficiency
Complexity of Installation and commissioningSpace
Requirement
Other equipment required
Manual Balancing Valve (DRV)Constant FlowLowMedLowLowLow
3-Way Motorized ValveConstant FlowMedMedLowMedMedController, Temp Sensor, Switchbox
Constant Flow Regulator (CFR)Constant FlowMedHighLowLowLow
Combination of 3-Way and DRVConstant FlowHighMedMedMedHighHighController, Temp Sensor, Switchbox
Combination of 2-Way and
Differential Pressure Control Valve (DPCV)
Variable FlowHighHighHighHighHighHighController, Temp Sensor, Switchbox, Single pressure test point on supply line
Pressure Independent Balancing and Control Valve (PIBCV)Variable FlowHighVery HighVery HighVery HighLowLowController, Temp Sensor, Switchbox, Differential pressure transmitter, Pump Drive, one CFR of minimal size for each main branch/floor/building

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